THE ORIGINAL RUPTURE DISK MANUFACTURER
Available at Alpha Process Sales - All Locations & Murray Engineering - Northern Texas
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Introduction to Rupture Disk Technology
Customized Rupture Disk Solutions
Rupture Disks Combined with Safety Relief Valves
Rupture Disk Quick Reference Guide
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BS&B'S FEATURED PRODUCT
Many designs and types of fittings are used as holders for rupture disks (bursting discs) and are fabricated from metal(s) compatible with the process media and atmospheric environment. Each BS&B safety head is designed for optimum safety and performance.
Reduced Inventory Costs. One head fits most standard international flanges eliminating the need to stock unnecessary and costly inventory.
Simple, Fail-Safe Installation. The asymmetric locating pins and standard welded J-Bolt ensure correct orientation by eliminating possible human error.
Leak-Tight Bite-Type Seal. BS&B is the only disk manufacturer who machines a Bite-Type seal into the inlet flange of the Safety Head that engages the disk material proper creating a bubble-tight seal.
Easy Cleaning and Inspection. Maintenance can be done without replacing the disk due to the pretorqued cap screws, which maintain the clamping load on the disk.
For conventional pre-bulged rupture disks (bursting discs) we offer Bolted Type Safety Heads. Where space is limited and where quick or frequent change-out of rupture disk may be necessary, the Union Type Safety Head is available.
With a unique curved design, the LO-TO-FLO™ Safety Head limits process buildup to ensure superior over-pressure protection for high viscosity liquids.
Whether your process requires a Sanitary / Aseptic Fitting or a QUICKSERT™ flat-faced flange assembly holder, BS&B offers the right safety head for your application.
The ECO-SAF System
SURE-SAF™ System
The Low Pressure LPS™ Reverse Buckling Disk and SRB-7RS Safety Head
The ECO-SAF System
Assemblies Custom Rupture Disk (Bursting Disc)
SR-TC Rupture Disk
Solid Metal Rupture Disk (Bursting Disc)
Assemblies Custom Rupture Disk (Bursting Disc)
REVERSE RUPTURE DISKS
The Low Pressure LPS™ Reverse Buckling Disk and SRB-7RS Safety Head
SKr™ Rupture Disk
SIGMA™ & SIGMA EXL™
BIO-SAF™ System
The STA-SAF System
SKr-U Reverse Buckling Disk
The SKR-U™ rupture disk (bursting disc) is partnered with the UR-2 safety head to provide high integrity reverse buckling rupture disk (bursting disc) technology in a threaded union type holder. The SKR-U™ rupture disk (bursting disc) uses Saf™ technology (structural apex forming) to accurately control its burst pressure making it insensitive to the assembly torque variations that will occur in a threaded type holder.
SURE-SAF™ System
The SKR-U™ rupture disk (bursting disc) is partnered with the UR-2 safety head to provide high integrity reverse buckling rupture disk (bursting disc) technology in a threaded union type holder. The SKR-U™ rupture disk (bursting disc) uses Saf™ technology (structural apex forming) to accurately control its burst pressure making it insensitive to the assembly torque variations that will occur in a threaded type holder.
GCR-S™ Reverse Buckling Disk
One disk design for gas and liquid service |
"Fail-safe" design - Damage-Safety Ratio <=1 | Low to high burst pressures | Ideal for CIP/SIP Service* | Installed with integral sanitary/aseptic gaskets | 8 to 16 micro-inch typical disk surface finish | Minimum dead space between process fluid and the disk | Suitable for operating pressures up to 90% of Marked Burst Pressure** or 95% of the specified minimum burst pressure (EN 4126-2) | Designed for non-fragmentation | O% Standard Manufacturing Design Range, optional - 5%, -10% | Withstands full vacuum at all burst pressures | SASTM (Sanitary Alert Sensor) with leak sensing option available |
Integral burst disk sensor option | Worldwide patents pending
The ECO-SAF System
Overpressure protection at the lowest available reverse buckling burst pressures. |
Prevent fugitive emission from API storage vessels. The ECR disk may be installed below the emergency fire vent. Isolating the vent and eliminating leakage of the stored fluid. The vessels normal breathing vent will continue to operate. | Relief valve isolation, an ECR disk may be installed at the inlet of a safety relief valve offering the following benefits: Reduces fugitive emissions. | Less expensive valve trim may be used in corrosive applications. | Valve life is extended by isolating valve parts from corrosive fluid. | Sizes from 1" (25 mm) to 24 " (600 mm) Lowest burst pressure in a reverse buckling style disk. | Designed to be non-fragmentation. | Overpressure relief for either gas /vapor or liquid applications. | Suitable for operation pressures up to 90% of the minimum burst pressure. | High performance in pressure cycling or pulsating conditions. | If installed damaged, disk will burst at the nominal burst pressure. | Vacuum resistance. (May require additional vacuum support.) |
Low torque sensitivity | Disk acts as a positive seal to prevent fugitive emissions. | Smooth convex disk surface suitable for hygienic or polymerization applications. | Ideal for relief valve isolation. | Standard materials, Nickels, Alloys 200, Monel Alloy, Inconel Alloy 600, 316SS, Hastelloy C-276 and Tantalum.
Patent No: 5,368,180, 5,413,237, and 4,751,938.
RB-90™ Reverse Buckling Disk
Isolates Safety Relief Valves | Designed for Minimal Fragmentation | Operates up to 90% Rated Pressure | Can Withstand Full Vacuum without Supports | Available in Sizes 1" thru 36" | Wide Material Availability
MRB High Pressure Rupture Disk (Bursting Disc)
Sizes ⅜" to 4" | Pressure Ratings available up to 70,000 psig | Opens full bore with no flow restrictions | Design assures long service life with a very high resistance to fatigue | Non-torque sensitive | Maximum Operating Pressure to 90% of disk pressure rating | No knife blades required for opening | Use in gas or liquid service | Designed to adapt to customer's unique application
MB & MBV Monoblock Graphite Disks
One-piece assembly and attached gaskets simplify installation and reduce down-time | Available sizes range from 0.5 to 24 inches (15 mm to 600mm) | Available temperatures range to 400 degrees Fahrenheit (205 degrees Celsius) | Vacuum supports are needed for disks rated below 22 psig (1.52 bar) and where a vacuum condition exists (Model MBV™) | Vacuum supports not needed for sizes 0.5", .75" (15 and 20 mm) | Temperature ranges -100 degrees Fahrenheit to 400 degrees Fahrenheit (-73 degrees Celsius to 205 degrees Celsius) | Armoring is recommended for all graphite disks for added safety, easier installation and elimination of breakage during installation | Armor reduces the possibility of a premature burst due to uneven or excessive torqueing of the flange studs | All MB™ disks supplied with integral gaskets | Available for installation between ANSI, DIN, AFNOR, BS and JIS pipe flanges & located inside the bolt circle
IMB Monoblock Graphite Disks
Inverted MonoBloc disks are available to fit ANSI Class 150, Class 300 and Class 600 flanges for use in intermediate burst pressure applications up to 1000 psi | If a vacuum support is required, Model MBV™ disks must be specified | Temperature ranges -100 degrees Fahrenheit to +400 degrees Fahrenheit (-73 degrees Celsius to 200 degrees Celsius) | Armoring is recommended for all graphite disks for added safety, easier installation and elimination of breakage during installation | Armor reduces the possibility of a premature burst due to uneven or excessive torqueing of the flange studs | All IMB™ disks supplied with integral gaskets | Available for installation between ANSI, DIN, AFNOR, BS and JIS pipe flanges & located inside the bolt circle
IMBL Monoblock Graphite Disks
Inverted MonoBloc disk with liner extends corrosion resistance and resists product build-up with the use of a PTFE liner | If a vacuum support is required, Model MBV™ disks must be specified, with PTFE coating | Temperature ranges –73 degrees Celsius to 205 degrees Celsius (-100 degrees Fahrenheit to 400 degrees Fahrenheit) | Armoring is recommended for all graphite disks for added safety, easier installation and elimination of breakage during installation | Armor reduces the possibility of a premature burst due to uneven or excessive torqueing of the flange studs | Corrosion resistant (except free flourine) | All IMBL™ disks supplied with integral gaskets | Available for installation between ANSI, DIN, AFNOR, BS and JIS pipe flanges & located inside the bolt circle | Inverted MonoBloc disks with liner extends corrosion resistance to practically all corrosives except free fluorine
HTA™ High Temperature Assembly
The HTA™ comprises a flange compatible housing containing insulating material. When installed upstream of a graphite rupture disk (bursting disc), the HTA allows higher service temperatures. The HTA can be used in combination with the following BS&B Graphite Disk Types: MonoBloc Disks : MB, AMB, IMB, IMBL | Replaceable Element Disks: RE, REL
RE/RE-7R Replaceable Element Disks
RE-7R™ Safety Head | The RE™ type disk is installed in a precision machined RE-7R™ safety head for direct installation between standard international pipe flanges | Flange Ratings | The safety heads are designed to fit between all standard international pipe flanges, ANSI, DIN, AFNOR, BS, JIS and to nestle within the flange bolts | Material: Safety heads are available in impregnated graphite or 316SS as standard | Patented: US 5,121,847 Japan 2611105
REL/REL-7R Replaceable Element Disks
An REL™ type disk with a PTFE liner permanently attached to the process side of the disk can be supplied for extra protection against corrosive fluids or to prevent product build-up | REL-7R Safety Head: A locating pin on the REL disk mates with a location hole in the safety head outlet thus eliminating incorrect installation. The REL type disk is installed in a precision machined REL-7R Safety Head for direct installation between standard international pipe flanges | Flange Ratings: The safety heads are designed to fit between all standard international pipe flanges, ANSI, DIN, AFNOR, BS, JIS and to nestle within the flange bolts | Safety heads are available in impregnated graphite or 316SS as standard
REV/REV-7R Replaceable Element Disks
The REV™ type disk is suitable for applications where vacuum conditions exist and when the burst pressure is less than 22psig (1.52 bar) | A locating pin on the REV™ disk mates with a location hole in the safety head outlet thus eliminating incorrect installation. The REV-7R™ safety head is provided with an integral non-opening vacuum support on the process side of the safety head | Supports are designed to maximize venting capacities while maintaining structural strength | The safety heads are designed to fit between all standard international pipe flanges, ANSI, DIN, AFNOR, BS, JIS and to nestle within the flange bolts | Safety heads are available in impregnated graphite or 316SS as standard
EXPLOSION PROTECTION SYSTEMS
Explosion Vents and Panel
Flameless Venting
Explosion Suppression
Building & Duct Vents
Explosion Isolation Chemical
The BS&B Type IPD Chemical Isolation System provides protection to interconnected equipment in the event of an explosion. Ducting and piping connecting process equipment can propagate an explosion originating within a single piece of equipment. If unprotected, the ducting, piping, as well as all the connected vessels and equipment are at risk. The BS&B Chemical Explosion Isolation System is designed to inject a suppression agent into ducting and piping to interrupt the transport of burning material & quench the flame front. The industrial process equipment may be protected by one or more of the following techniques: Explosion Venting, Explosion Suppression, Explosion Containment
Explosion Isolation, Mechanical
Spark Detection & Extinguish
BUCKLING PIN RELIEF VALVES
BPRV™ Buckling Pin Relief Valve
Buckling Pin technology offers an accurate and reliable means of calibrating pressure relief devices. BS&B has developed the BPRV™ Buckling Pin Relief Valve for in-line pressure or vacuum relief offering quick and simple external resetting. The BPRV is suitable for both gas and liquid applications, and provides a full relief opening at a pre-determined set pressure. Simple in-line installation | Maximum relief capacity | Convenient external reset | Set pressure is unaffected by cycling/pulsating pressures | Standard set pressures up to 275 psi | Set pressure is unaffected by valve orientation | The buckling pin is totally protected with a rugged enclosure
SAF-T-PIN™ Buckling Pin Cartridge
SENSORS & MONITORS
Burst Disk Monitor (BDM)
Our Burst Disk Monitor (BDM) provides immediate warning when and indicates where a rupture disk (bursting disc) has burst to relieve an overpressure condition. The BDM can be linked to activate other equipment simultaneously to control or to shut down the process. LCD displays for up to eight disk locations | Test and reset capabilities | Available with UL, FM and CSA approved barriers | NEMA Type 4 enclosure standard | 10 Amp SPDT relay output for each channel
Burst Alert® Sensor
Electronic Vis-U-Tec